1. ROBOT: MODEL M90 IRB 2000
TOTAL AXIS: 6
2. OVERHEAD TRACK: DC DRIVE 7TH AXIS X 140" RUN-NON COORDINATED AXIS
3. ORBITER: TWO AXIS 8-9 - MODEL 1600A 1600 KILOMETER CAPACITY OT 3500 POUND EQUIVALENT
4. TRANSFER TROLLEY: PLC CONTROLLED, 5-STATION LOADING STATION WITH STEEL "PARTS TO BE
WELDED" PALLETS
5. LASER: SELCOM 5001 LASER - THIS ADDS 10TH AXIS TO SYSTEM
6. WELDER: ESAB LAH 500 --- 500 AMP 100% DUTY CYCLE
7. GUN & FEEDER: BENZEL, WATER COOLED
8. ENVELOPE SIZE:65" HIGH X 72" WIDE X 116" LONG
9. OPTIONS ARE AS FOLLOWS -- TOUCH SENSING, SEAM TRACKING & LASER TRACKING
10. MAX WRIST LOAD 10 KG OR 22 POUND EQUIVALENT
11. ARM LENGTH - 81 INCHES/BASE ROTATION - 359 DEGREES
12. RADIUS SWING: 360 DEGREES PLUS
13. MOTION OF RANGE IN EACH EACH AXIS 1=359 DEGREE 2=170 DEGREES 3=330 DEGREES 4=400 DEGREES
5=240 DEGREES 6=400 DEGREES 7=140" LINEAR TRAVEL
8=360 DEGREES PLUS 9=360 DEGREES PLUS 10=540 DEGREES
14. TYPE OF MOTORS USED ON EACH UNIT: SERVO MOTOR ON ROBOT, EXTERNAL AXIS IS AC+DC
15. TYPE OF BRAKE USED AT EACH AXIS: 24 VOLT MAGNETIC ON ROBOT
16. VERTICAL TRAVEL & HORIZONTAL TRAVEL: VERTICAL 100" APPROXIMATE, HORIZONTAL 120"
APPROXIMATE
17. WRIST ROLL: 400 DEGREES ROTATION FROM SOUND INSULATED FENCE
18. ENTIRE FLOOR FOOTPRINT: COMPLETE SYSTEM SIZE: 67'L x 39'W TO SOUND INSULATED FENCE THAT
GOES AROUND ENTIRE PERIMETER
DESCRIPTION:
THIS IS AN INTEGRATED WELDING CELL SYSTEM IN SHICH ALL INCOMING PARTS TO BE WELDED ARE INDEXED TO STEEL PALLETS AT A CENTRAL LOADING STATION. SIEMENS TRANSFER CARS RUN LONGITUDINALLY ALONG 5 PALLETED PICKUP STATIONS, TRAVERSES OFF THE MAIN LINE TRANSFERRING PARTS TO MTA 1600 ORBITER MANIPULATOR, ALL AUTOMATICALLY THROUGH SIEMENS PROGRAMMABLE LOGIC CONTROLS.
PALLETS PNEUMATICALLY LOCK INTO PLACE AT 1600A AND WELD PROGRAM COMMENCES BY IRB-2000 ROBOT. PARTS ARE TRACKED BY EITHER TOUCH-SENSING WITH PROGRAMMING COORDINATES OR SEAM TRACKING OPTION INSTALLED FOR SOME APPLICABLE PARTS, OR LASER TRACKING FOR THINNER MATERIAL PARTS. WHEN PART WELDING IS COMPLETE, PART IS RETURNED BY ABOVE REVERSE ORDER TO 1 OF THE 5 STATIONS, OR TO THE CENTRAL STATION #3 TO BE MANUALLY REMOVED BY CELL OPERATORS AND OVERHEAD CRANE OR FORKLIFT.
THIS IS A HIGHLY COORDINATED, INTEGRATED, HIGH POUNDAGE PART CAPABILITY AND LARGE PART ENVELOPE SYSTEM THAT CAN BE APPLIED TO MANY DIFFERENT PRODUCTS AND ALLOY TYPES. ENTIRE SYSTEM IS OSHA AND ANSI COMPLIANT FOR SAFETY CONSIDERATIONS WITH INTERLOCKS ON ENTRANCE GATES, LIGHT BEAMS AT LOAD STATION AND SAFETY MATS AT CENTRAL LOAD STATION.
